single output a-series, uwr models features high-reliability, 2" x 1" 6-10 watt, dc/dc converters figure 1. simplified schematic placing reliability and cost considerations above all others, datels new a-series dc/dc converters combine straightforward circuit topologies, the newest components, proven smt-on-pcb construction, and highly repeatable automatic assembly techniques. considering the critical low-cost and long-term-reliability requirements of todays telecom, datacom and computer/networking applications, the a-series may well be the most cost-effective dc/dcs available today. the single-output, 6-10 watt models of the a-series deliver both high power densities and impressive mtbfs. their superior durability is substantiated by a rigorous in-house qualification program including halt (highly accelerated life testing). the goal of halt is not to simulate field conditions but to expose devices to multiple excessive stresses with the intention of precipitating any potential electrical, mechanical or process weaknesses. packaged in 2" x 1" x 0.375" shielded metal cases with non-conductive coatings, these fully isolated (1500vdc guaranteed) dc/dcs offer excellent line/load regulation, full i/o protection, thermal shutdown, and industry-standard pinouts. output voltages include 5, 5.2, 12 and 15 volts. input voltage ranges are either 4.7- 7.25v ("d5a" models), 9-18v ("d12a" models) or 18-72v ("d48a" models). all a-series uwr models are fully emi characterized and ul1950, csa950 and iec950 safety approved. a-series dc/dcs are extremely reliable, easy-to-use, cost-effective power converters. use them to improve the reliability of existing equipment or to develop new systems that exceed design objectives. datel, inc., mansfield, ma 02048 (usa) tel: (508)339-3000, (800)233-2765 fax: (508)339-6356 email: sales@datel.com internet: www.datel.com common +v out +v in Cv in reference & error amp opto isolation pwm controller a- series n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n low cost! highly reliable! proven smt-on-pcb construction designed to meet ul1950 and en60950 qual tested; halt tested; emc tested small packages, 2" x 1" x 0.375" standard pinouts 5, 5.2, 12 or 15 volt outputs choice of 3 wide-range inputs: 4.7- 7.25 volts 9-18 volts 18-72 volts fully isolated, 1500vdc guaranteed C40 to +100c operation 5-side metal shielded cases with non-conductive baseplates modifications and customs for oems innovation and ex c ell e n c e ? ?
a series 6-10w, single output dc/dc converters 2 notes: for "d5a, d12a and d24e" models, the case is connected to pin 2 (Cv in ). for "d48a and d48e" models, the case is connected to pin 1 (+v in ). pin 1 2 3 4 5 i/o connections function p11 +input Cinput +output no pin common wide range input output configuration: u = unipolar nominal output voltage: 5, 5.2, 12 or 15 volts maximum output current in ma input voltage range: d5 = 4.7-7.25 volts (5v nominal) d12 = 9-18 volts (12v nominal) d24 = 18-36 volts (24v nominal) d48 = 18/36-72 volts (48v nominal) 5 u wr 1800 -/ d48 a - a-series high reliability output power (watts) ambient temperature (c) 10 9 8 7 6 5 4 3 2 1 0 uwr-5/1600-d5a b uwr-5/1800-d48a d uwr-5/2000-d12a c uwr-5/2000-d24e a uwr-5/2000-d48e a uwr-5.2/1500-d5a b uwr-12/665-d5a b uwr-12/750-d48a e uwr-12/830-d12a c uwr-15/530-d5a b uwr-15/600-d48a e uwr-15/665-d12a c d, e b a, c d c e a C40 0 40 45 50 55 60 65 70 75 80 85 90 95 100 performance specifications and ordering guide i out (ma) r/n (mvp-p) load a v out * (volts) output package (case, pinout) efficiency regulation (max.) line v in nom. (volts) range (volts) model input typical at t a = +25c under nominal line voltage and full-load conditions unless otherwise noted. ripple/noise (r/n) measured over a 20mhz bandwidth. a 10% to 100% load. ? nominal line voltage, no-load/full-load conditions. ? see technical notes for an explanation of trading off input voltage ranges for higher full-power operating temperature. i in ? (ma) max. typ. typ. min. uwr-5/1600-d5a 5 1600 50 100 0.2% 0.5% 5 4.7-7.25 20/ 2105 74% 76% c2, p11 uwr-5/1800-d48a 5 1800 75 100 0.2% 0.5% 48 18-72 10/240 78% 81% c2, p11 uwr-5/2000-d12a 5 2000 50 75 0.2% 0.5% 12 9-18 15/ 1029 79.5% 81% c2, p11 uwr-5/2000-d24e ? 5 2000 50 75 0.2% 0.5% 24 18-36 10/490 83% 85% c2, p11 uwr-5/2000-d48e ? 5 2000 50 75 0.2% 0.5% 48 36-72 10/248 82% 84% c2, p11 uwr-5.2/1500-d5a 5.2 1500 50 100 0.2% 0.5% 5 4.7-7.25 20/ 2053 74% 76% c2, p11 uwr-12/665-d5a 12 665 75 100 0.2% 0.5% 5 4.7-7.25 25/ 2046 75% 78% c2, p11 uwr-12/750-d48a 12 750 75 100 0.2% 0.5% 48 18-72 10/230 81.5% 82.5% c2, p11 uwr-12/830-d12a 12 830 75 100 0.2% 0.5% 12 9-18 35/988 81% 84% c2, p11 uwr-15/530-d5a 15 530 50 100 0.2% 0.5% 5 4.7-7.25 40/ 2065 75% 77% c2, p11 uwr-15/600-d48a 15 600 75 100 0.2% 0.5% 48 18-72 10/233 81.5% 84% c2, p11 uwr-15/665-d12a 15 665 75 100 0.2% 0.5% 12 9-18 35/978 82% 85% c2, p11 * contact datel for availablility of 3.3v outputs. part number structure mechanical specifications temperature derating 0.10 (2.54) 0.800 (20.32) 0.60 (15.24) 0.100 (2.54) 1.00 (25.40) 0.400 (10.16) bottom view 1 2 3 4 5 0.800 (20.32) metal case insulated base 0.040 0.002 dia. (1.016 0.051) 0.20 min (5.08) 0.200 (5.08) 2.00 (50.80) 0.375 (9.53) case c2
uwr models 6-10w, single output dc/dc converters 3 input voltage: "d5a" models 10 volts "d12a" models 22 volts "d24e" models 44 volts "d48a and d48e" models 80 volts input reverse-polarity protection current must be <6a. brief duration only. fusing recommended. output overvoltage protection 5/5.2v outputs 6.8 volts, limited duration 12v outputs 15 v olts, limited duration 15v outputs 18 v olts, limited duration output current current limited. max. current and short-circuit duration model dependent. storage temperature C40 to +105c lead temperature (soldering, 10 sec.) +300c these are stress ratings. exposure of devices to any of these conditions may adversely affect long-term reliability. proper operation under conditions other than those listed in the performance/functional specifications table is not implied. absolute maximum ratings technical notes these power converters require a minimum 10% loading to maintain specified regulation. operation under no-load conditions will not damage these devices; however they may not meet all listed specifications. application-specific input/output filtering can be recommended and perhaps added internally upon request. contact datel applications engineering for details. a devices can be screened or modified for higher guaranteed isolation voltages. contact datel applications engineering for details. ? except for 3.3v devices which have no protection. performance/functional specifications typical @ t a = +25c under nominal line voltage and full-load conditions, unless noted. input input voltage range: "d5a" models 4.7-7.25 volts (5v nominal) "d12a" models 9-18 volts (12v nominal) "d24e" models 18-36volts (24v nominal "d48a" models 18-72 volts (48v nominal) "d48e" models 36-72 volts (48v nominal) input current see ordering guide input filter type pi overvoltage shutdown: "d5a" models none "d12a" models 20 volts "d24e" models 40 volts "d48a and d48e" models 76 volts reverse-polarity protection yes (instantaneous, 6a maximum) output v out accuracy (50% load) 1%, maximum temperature coefficient 0.02% per c ripple/noise (20mhz bw) see ordering guide line/load regulation see ordering guide efficiency see ordering guide isolation voltage a 1500vdc, guaranteed isolation capacitance 250pf current limiting auto-recovery overvoltage protection ? zener/transorb clamp, magnetic feedback dynamic characteristics transient response (50% load step) 200sec max. to 1.5% of final value switching frequency 165khz (15khz) environmental operating temperature (ambient): without derating C40 to +60/65/70c (model dependent) with derating to +100c (see derating curves) storage temperature C40 to +105c physical dimensions 2" x 1" x 0.375" (51 x 25 x 9.5mm) shielding 5-sided case connection: "d5a, d12a and d24e" models pin 2 (Cv in ) "d48a and d48e" models pin 1 (+v in ) case material corrosion resistant steel with non-conductive, epoxy-based, black enamel finish and plastic baseplate pin material brass, solder coated weight 1.3 ounces (37 grams) floating outputs since these are isolated dc/dc converters, their outputs are "floating." designers will usually use the output common (pin 5) as the ground/return of the load circuit. you can, however, use the +output (pin 3) as ground/return to effectively reverse the output polarity. filtering and noise reduction all a-series uwr 6-10 watt dc/dc converters achieve their rated ripple and noise specifications without the use of external input/output capacitors. in critical applications, input/output ripple and noise may be further reduced by installing electrolytic capacitors across the input terminals and/or low-esr tantalum or electrolytic capacitors across the output terminals. the caps should be located as close to the power converters as possible. typical values are listed in the tables below. in many applications, using values greater than those listed will yield better results. to reduce input ripple "d5a" models 47f, 10v "d12a and d24e" models 20f, 50v "d48a and d48e" models 10f, 100v to reduce output ripple 5/5.2v outputs 47f, 10v, low esr 12/15v outputs 22f, 20v, low esr in critical, space-sensitive applications, datel may be able to tailor the internal input/output filtering of these units to meet your specific requirements. contact our applications engineering group for additional details.
a series 6-10w, single output dc/dc converters 4 efficiency vs. output current and input voltage output voltage vs. input voltage and output current output voltage vs. output current and input voltage line regulation load regulation typical performance curves (t a = +25c) the performance curves below were derived from actual test data for a single model number (uwr-5/1800-d48a). since all devices in the 6-10w uwr a-series have the same circuit topology, the performance curves are representative of all de vices. 84 81 78 75 72 69 66 63 60 efficiency (%) out p ut current ( am p s ) v in = 72v v in = 48v v in = 18v 0.3 0.6 0.9 1.2 1.5 1.8 0.18 efficiency 0.3 0.6 0.9 1.2 1.5 1.8 output current (amps) v in = 72v v in = 48v v in = 18v 5.016 5.014 5.012 5.010 5.008 5.006 5.004 5.002 5.000 v out (volts) 0.18 5.016 5.014 5.012 5.010 5.008 5.006 5.004 5.002 5.000 v out (volts) 18 24 30 36 42 48 54 60 66 72 v in ( volts ) i out = 1.8a i out = 0.9a i out = 0.18a
uwr models 6-10w, single output dc/dc converters if youre designing with emc in mind, please note that all of datels a-series uwr 6-10 watt dc/dc converters have been characterized for radiated and conducted emissions in our new emi/emc laboratory. testing is conducted in an emco 5305 gtem test cell utilizing emco automated emc test software. radiated emissions are tested to the limits of fcc part 15, class b and cispr 22 (en 55022), class b. correlation to other specifica- tions can be supplied upon request. radiated emissions plots to fcc and cispr 22 for model uwr-12/665-d5a appear below. published emc test reports are available for each model number. contact datels applications engineering department for more details. 5 80 70 60 50 40 30 20 10 0 C10 C20 frequency (mhz) 100 1000 radiated emissions fcc class b limit uwr-12/665-d5a radiated emissions fcc part 15 class b, 3 meters converter output = 12vdc @ 620ma radiated emissions (dbv/m) uwr-12/665-d5a radiated emissions en 55022 class b, 10 meters converter output = 12vdc @ 620ma 80 70 60 50 40 30 20 10 0 C10 C20 frequency (mhz) 100 1000 radiated emissions en 55022 class b limit radiated emissions (dbv/m) input fusing certain applications and/or safety agencies may require the installation of fuses at the inputs of power conversion components. for datel a-series uwr 6-10 watt dc/dc converters, you should use slow-blow type fuses with values no greater than the following: v in range fuse value "d5a" 3a "d12a and d24e" 2a "d48a and d48e" 1a datels world-class design, development and manufacturing team stands ready to work with you to deliver the exact power converter you need for your demanding, large volume, oem applications. and ... well do it on time and within budget! our experienced applications and design staffs; quick-turn prototype capability; highly automated, smt assembly facilities; and in-line spc quality-control techniques combine to give us the unique ability to design and deliver any quantity of power converters to the highest standards of quality and reliability. we have compiled a large library of dc/dc designs that are currently used in a variety of telecom, medical, computer, railway, aerospace and industrial applications. we may already have the converter you need. contact us. our goal is to provide you the highest-quality, most cost-effective power converters available. custom capabilities emi radiated emissions
datel makes no representation that the use of its products in the circuits described herein, or the use of other technical info rmation contained herein, will not infringe upon existing or future patent rights. the descriptions contained herein do not imply the granting of licenses to make, use, or sell equipment constructed in accordance therewith. specifications are s ubject to change without notice. the datel logo is a registered datel, inc. trademark. datel (uk) ltd. tadley, england tel: (01256)-880444 datel s.a.r.l. montigny le bretonneux, france tel: 01-34-60-01-01 datel gmbh mnchen, germany tel: 89-544334-0 datel kk tokyo, japan tel: 3-3779-1031, osaka tel: 6-354-2025 ds-0360 9/98 quality and reliability the a-series are the first dc/dc converters to emerge from datels new, company-wide approach to designing and manufacturing the most reliable power converters available. the five-pronged program draws our quality assurance function into all aspects of new-product design, development, characterization, qualification and manufacturing. design for reliability design for reliability is woven throughout our multi-phased, new-product- development process. design-for-reliability practices are fully documented and begin early in the new-product development cycle with the following goals: 1. to work from an approved components/vendors list ensuring the use of reliable components and the rigorous qualification of new components. 2. to design with safety margins by adhering to a strict set of derating guidelines and performing theoretical worst-case analyses. 3. to locate potential design weaknesses early in the product-development cycle by using extensive halt (highly accelerated life testing). 4. to prove that early design improvements are effective by employing a thorough fraca (failure reporting analysis and corrective action) system. halt testing the goal of the accelerated-stress techniques used by datel is to force device maturity, in a short period of time, by exposing devices to excessive levels of "every stimulus of potential value." we use halt (highly accelerated life testing) repeatedly during the design and early manufacturing phases to detect potential electrical and mechanical design weaknesses that could result in possible future field failures. during halt, prototype and pre-production dc/dc converters are subjected to progressively higher stress levels induced by thermal cycling, rate of tempera- ture change, vibration, power cycling, product-specific stresses (such as dc voltage variation) and combined environments. the stresses are not meant to simulate field environments but to expose any weaknesses in a products electro/mechanical design and/or assembly processes. the goal of halt is to make products fail so that device weaknesses can be analyzed and strength- ened as appropriate. applied stresses are continually stepped up until products eventually fail. after corrective actions and/or design changes, stresses are stepped up again and the cycle is repeated until the "fundamental limit of the technology" is determined. datel has invested in a qualmark ovs-1 halt tester capable of applying voltage and temperature extremes as well as 6-axis, linear and rotational, random vibration. a typical halt profile (shown above) consists of thermal cycling (C55 to +125c, 30c/minute) and simultaneous, gradually increasing, random longitudinal and rotational vibration up to 20gs with load cycling and applied-voltage extremes added as desired. many devices in datels new a- series could not be made to fail prior to reaching either the limits of the halt chamber or some previously known physical limit of the device. we also use the halt chamber and its ability to rapidly cool devices to verify their "cold- start" capabilities. qualification for each new product, electrical performance is verified via a comprehensive characterization process and long-term reliability is confirmed via a rigorous qualification procedure. the qual procedure includes such strenuous tests as thermal shock and 500 hour life. qual testing is summarized below. in-line process controls and screening a combination of statistical sampling and 100% inspection techniques keeps our assembly line under constant control. parameters such as solder-paste thickness, component placement, cleanliness, etc. are statistically sampled, charted and fine tuned as necessary. visual inspections are performed by trained operators after pick-and-place, soldering and cleaning operations. units are 100% electrically tested prior to potting. all devices are temperature cycled, burned-in, hi-pot tested and final-electrical tested prior to external visual examination, packing and shipping. rapid response to problems datel employs an outstanding corrective-action system to immediately address any detected shortcomings in either products or processes. whenever our assembly, quality or engineering personnel spot a product/process problem, or if a product is returned with a potential defect, we immediately perform a detailed failure analysis and, if necessary, undertake corrective actions. over time, this system has helped refine our assembly operation to yield one of the lowest product defect rates in the industry. typical halt profile qualification test method/comments halt datel in-house procedure high temperature storage max. rated temp., 1,000 hours thermal shock 10 cycles, C55 to +125c temperature/humidity +85c, 85% humidity, 48 hours lead integrity datel in-house procedure life test +70c, 500 hours* marking permanency datel in-house procedure end point electrical tests per product specification qualification testing * interim electrical test at 200 hours. 10 20 30 40 50 60 70 80 90 40 20 0 random vibration (g's) temperature (c) test time (minutes) 100 80 60 40 20 0 C20 C40 datel, inc. 11 cabot boulevard, mansfield, ma 02048-1151 tel: (508) 339-3000 (800) 233-2765 fax: (508) 339-6356 internet: www.datel.com email: sales@datel.com data sheet fax back: (508) 261-2857 innovation and ex c ell e n c e ? ? iso 9001 i so 9001 registered a series 6-10w, single output dc/dc converters
|
